Hydraulic control slow closing ball valve for hydropower station


Product model: HQ7X47H/F

Nominal diameter: DN300~3000mm

Nominal pressure: PN1.0~2.5MPa

Applicable medium: water, sea water, silt water, etc.

Medium temperature: ≤80℃

Sealing material: (F) PTFE soft seal, (H) metal hard seal

Structure form: (7) fixed ball through, (0) hemisphere through

Valve opening time: 30~180 seconds (adjustable)

Valve closing time: 30~180 seconds (adjustable)

Optional control power supply: AC220V, DC220V, DC110V, DC24V


PRODUCT OVERVIEW

Hydraulic control slow-closing ball valves for hydropower stations are mainly used in large and medium-sized hydropower stations. It is installed in front of the turbine and used as the inlet valve of the turbine. The upstream is connected with the penstock, and the downstream is connected with the volute inlet pipe. On the one hand, when the water turbine or generator needs to be overhauled; the valve can be used to cut off the water flow in the pipeline for safe overhaul. On the other hand, when the turbine or generator is abnormal, the water flow can be cut off quickly and effectively to prevent accidents.


Hydraulic control slow-closing ball valve of hydropower station can be used in the medium containing mud and water. This valve can only be used as a shut-off valve and cannot be used to adjust flow.


PRODUCT FEATURES

1. Hydraulic control slow closing ball valve of hydropower station is mainly composed of mechanical valve system, mechanical transmission system, hydraulic control system, electrical automatic control system, bypass system, upstream takeover, downstream telescopic takeover, discharge system, etc.

 2. Mechanical valve system: mainly includes valve body, sphere, valve stem, and movable valve seat. This part is the core of the entire valve, which mainly cuts off the water flow in the pipeline.

3. Mechanical transmission system: mainly includes box, gear, rack, cylinder, stroke indicator. The mechanical transmission part is mainly to drive the valve to open and close and send the position signal from the stroke close.

 4. Electrical automatic control system: mainly includes electrical control box, low-voltage electrical accessories, intelligent controller PLC, switching power supply, etc. Its function is to realize the opening and closing action of the valve through the intelligent control of PLC and the central control system with various logics.

5. Bypass system: including (hydraulic) control valves, manual valves, steel pipes, elbows, etc. The function of this part is to balance the upstream and downstream pressure difference before the valve is opened and closed to avoid water hammer when opening and closing the valve under the full pressure difference. And effectively reduce the operating torque of the valve. Among them, the hydraulic valve is installed downstream of the bypass pipeline, and its function is to cut or connect the bypass pipeline through hydraulic operation; the manual valve is installed before the hydraulic valve upstream of the bypass pipeline, and its function is when the (hydraulic) control valve appears In case of failure, cut off the bypass line to repair the (hydraulic) control valve.

6. Upstream connecting pipe: including connecting pipe and flange, upstream measuring pressure gauge, etc., used to connect the valve with the upstream penstock.

7. Downstream telescopic connection: including connection pipes and flanges, downstream measuring pressure gauges, etc., used to connect the valve to the downstream volute. The connection pipe and the volute are connected by flanges. Its function is to facilitate the installation of pipelines and valves. When the main valve seat is sealed, it is convenient to remove the pipe and flange and replace the sealing seat. On the other hand, it can appropriately adapt to the axial expansion and contraction of the pipeline due to changes in temperature and pressure.

 8. Drainage system: including manual drain valve, manual drain valve and automatic exhaust valve. Among them, the manual drain valve is installed at the bottom end of the valve body (and also at the bottom of the entire pipeline). It is used to drain off the sediment and other dirt accumulated in the cavity of the valve body when the valve is repaired and maintained; the manual drain valve is installed at the bottom of the pipe. The bottom end, when the valve or generator is being repaired, drains the residual water flow in the pipeline to facilitate downstream inspection and repair work; the automatic exhaust valve is installed at the top of the connection pipe, and its function is to open the main valve and spray needle ( Before the guide vane is opened, the air in the pipeline is automatically discharged to avoid the serious "cavitation" phenomenon caused by the air entering the turbine blade with the water flow.


MAIN TECHNICAL PARAMETERS

Structure lengthGB/T12221
Piping flangeSteel flangeGB/T9112~9131
Accumulator standardGB/T2352
Test and inspectionGB/T 14478、GB/T 13927、DL/T 1068
Quality assuranceISO 9001 
Nominal diameter DN (mm )500~3000
Nominal pressure PN (MPa )
1.6~42
Test pressure Ps
(MPa)
Seal1.1xPN
Strength1.5xPN
Working pressure (MPa)0.8xPN
Medium temperature(℃)≤80
Hydraulic oilN32#-46#
Applicable mediaNon corrosive fluids such as water, seawater, sediment water and oil products


MATERIAL OF MAIN PARTS

Part nameMaterials
BodyCarbon steel
PaddlesCarbon steel
Valve shaftStainless steel, carbon steel
Body sealing surfaceCopper alloy, stainless steel, STL
Ball plate sealing ringHigh quality nitrile rubber, stainless steel
Sliding bearingCopper alloy, composite bearing
 PackingV-ring, flexible graphite
WallboardCarbon steel


水电站型液控缓闭球阀(图1)


MAIN OVERALL CONNECTION DIMENSIONS(PN1.0MPa)

Nominal diameter(mm)RL1L2L3L4L5L6KHH1B1B2B3B4B5d1d2
5001054600500600700830100120200600815930640400

500

4502030
600123260050060075088010012020065081510107104505505002030
700139760060060085098012015025070090510307705707006402036
8001651650600650105012001201502575090511108206507807152036
900188070070070012501400160200300800100011708807008607952036
1000182070070070012501400160240350850100012309307409008252036
12002060800800800135016002002404009501285135010307909508652442
14002300800800125015501820200320400105012851490114584010009052442
1600250085090012501750205024032050011501410162012601100130011602442
18002800850900125020002350240400500012501545175013701370157012602442
2000300090095012502200255032040550135401645186014701400165013602742
2200330090095013002500285032048055014501765197015901600188014802742
24035009501000130027003050400480606155018852090171017402020
16053648
26003750950100013002900325040048060616502015225018301850220017253648
280039601000105013003100350040048066017502115238019302000240018253648
300042601000105013003350375040048065018502245251020352160256019353648

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